Berkey Water Filters

All posts in Mechanical Skills

An Introduction to the Hand File

Using a hand file is a skill that anyone can learn with just a little guidance and some practice.  The key points are:

  • Get a handle for your file.
  • The file should only be in contact with the workpiece during the forward cutting stroke.
  • Get a file card to clean the file.
  • Protect it like any edged tool.

A file has the advantage over a grinder for the beginner of not removing a lot of material quickly.  Taking a right angle grinder to a shovel will quickly reshape the edge and reshape it badly if your hand is not steady.  Also a file will not heat up the tool like a grinder will.  Heating the tool metal can affect the temper of the metal and actually soften the metal making the edge not last as long.

A file works well for sharpening and cleaning up the edge of a tool.  If you don’t wait too long you can clean up the edge of a yard/garden tool in just a few minutes, sometimes in less time than it takes to get out and plug in a grinder.  I like the tactile feedback you get through your hands from the file.  The only thing you feel using a grinder is a buzz.  With a file you can actually feel when the metal has smoothed out or if there is still a bump, dent or burr.  A file is not what you use to put the edge on something that must be very sharp like a knife or wood chisel.

The file only cuts on the forward stroke (assuming the handle is toward you) and you should lift it off of the work piece on the return stroke.  I am right handed so I hold the file handle in my right hand and hold the other end of the file between the thumb and first finger of my left hand.  The direction you file should be from the edge toward the back of the tool.  Another way to describe the filing direction is to have the edge of the tool pointing toward you have file away from you.

Until you are an experienced metal worker I recommend following the original bevel or angle of the edge on the tool.  How different angles are used on different tools is a topic for another, much longer, discussion.  Don’t worry about matching the angle exactly, the beauty of using a file is you will not be removing metal fast enough to drastically change the edge angle of a shovel or hoe.

If the item being filed is not held securely you can get chatter, which is the piece being filed vibrating which can cause your file to skip or jump.  A vise mounted securely to a workbench is ideal.  With something like a hoe or shovel you can often times put some weight on the handle while is on the ground and do a quick clean up on the edge.

I urge you to buy a 8″-12″ fine toothed file and have a go at sharpening the edges your digging tools (shovel, hoe, pick…).  You will be surprised at how much better they work.

Basic Blacksmithing Book

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There is a very good book on making basic tools from such things as re-bar as well as coil & leaf springs.  It is written for rural Africa so I’m not sure how many people will kill and skin a goat to make their bellows, but the other steps in being able to get up and running without much external support.

The book is titled “Basic blacksmithing” by David Harries and Bernhard Heer.  A pdf is currently available here.  I’m not sure of the copyright status of this book, but I was able to find a pdf several places on the internet so it may be pseudo public domain.  The sub-title is “An introduction to toolmaking with locally available materials” and really is a book that starts with the basic blacksmith techniques and tells you how to use metals that can be scrounged from a junk yard.

Some items the book teaches you to make are:

  • Round Punch
  • Hot Chisel
  • Cold Chisel
  • Hot and Cold Sets
  • Tongs
  • Fullers
  • Hammers
  • Axe, Hoe & Knife Making
  • Carpenter Tools

 

Remember “It’s not the tools that make the Blacksmith, it’s the Blacksmith that makes the tools”.

How to use and maintain a chainsaw

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Just a super quick post today about chainsaws. Sort of a halloween theme right? Well I suppose saws are more useful than chasing screaming children around a corn maze.

Like many people I spend a fair amount of time sawing dead fall and pruning every year. Previously I had always taken my saw to the dealer to get service done and to get my blades sharpened, however I am very interested in starting to learn how to do these myself.

I purchased a chain saw sharpening tool that attaches to the end of a dremel and I will be reviewing that in an upcoming video, so watch out for that.

eHow definitely has the best collection of videos on using and maintaining a chainsaw.

Keeping your saw maintained will greatly increase the lifespan of your saw, definitely worth the effort

How to use and maintain a chainsaw

Episode 2: Build your own electric car… CHEAP!

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In this week’s podcast we learn how to build our own electric car cheap. Ben Nelson from 300mpg.org shares with us his experience of building his own EV (electric vehicle) with little more than ambition and a library card.

Ben also sells a great instructional 2 disc DVD set which goes over all of the details of building your own electric vehicle. If an EV conversion is something you have ever considered then Ben Nelson is the man to talk to.

How to build a PVC green house

pvc-greenhouse-done-after-spring-snowstorm

I just finished listening to Episode 526 – Time for fall garden overdrive of The Survival Podcast.  Personally I have been slacking BIG TIME on my fall garden. I’m still harvesting Kentucky wonder pole beans like it’s my job, but that’s about all that is left of my garden except for a few tomatoes.

Well that was just the kick in the pants I needed. I’ve got all the materials laying around to build myself a nice little green house.  This will be the subject of a series of upcoming videos so I hope you will stay tuned.

Here is a great PVC greenhouse I found on youtube and just based on the search results there are just a TON of other designs out there. Do you have a favorite low budget greenhouse design? Post it in the comments.

Here is a link to a great resource I found on this topic:

PVC Hoophouse/Greenhouse

Plumbing disaster turns into cool discovery!

SinkSkyroSte

Today my kitchen sink had a major clog. I first tried liquid plumber “power gel” and that had zero effect. Since this drain was hooked into a garbage disposal I had to get in there with my channel locks and disconnect the trap so I could run the auger through the line.

Of course I man handled the pipe and it broke. Ok, not big deal the hardware store is still open… not the end of the world. I’ll just take the auger and clear out the gunk and then go get a new trap.

The auger is spinning it is hitting the clog like it is made of cement and not moving at all. At this point I’m seeing red so I know it is time to take a break. I leave to the hardware store and after I grab a new trap I decide to look over the plethora of drain cleaning devices available at the hardware store.

There are motorized augers which are like $100 or more and other normal augers like mine except with fancier handles, there was even a slim plastic rod for $2 which claimed several miracles on the packaging.

With visions of myself failing, calling a plumber with my tail between my legs, my eyes catch a simple device for $5. It is called the Drain Cleaning Bladder by Cobra Products.

I had a summer job for my father who was a civil engineer. What I did was throw smoke bombs down manholes and then run through yards with a Polaroid camera taking pictures of smoke coming out of the ground. Sounds like a good way to get shot huh? We had sent notices to everyone weeks beforehand but we still got yelled at on occasion.

Well the reason I mention this is because a few times when we were out on the job there would be a legitimate blockage in the sewer, well what the fire department would do is plug off one end of a fire hose and turn it on. It would launch through the sewer with all the force of the water behind it and you would literally see trash and crap spew out the manhole down the street. It was pretty awesome to see that. Well this thing reminded me of this.

I got home and attached this to my garden hose and stuffed it into the drain. I would say I ran this device for about 15 seconds before it had my entire pipe nice and squeaky clean. In conclusion this simple $5 device is pretty friggin’ awesome and made my night almost pleasurable.

Here is a highly redundant video review:

Beginners guide to nuts, bolts and threading

By Ohio_oz,

Identifying nuts and bolts for those odd projects can be confusing for the beginner, so I wanted to do a brief tutorial on nuts and bolts basics. I also wanted to show how a simple threaded hole is made and a repair that might give new life to something that is broken or worn out. For many of you, these will be things you already know, but I’ve found it difficult to get good basic information on things like this without lots of jargon and digression into specialized cases.

The following images will look at a grade 5 3 inch 3/8-16NC hex bolt. What does all that mean?
The length of a bolt is measured from under the head to the end of the threaded shank; in this case, we have a 3 inch bolt.

The diameter of the bolt is measured across the largest part of the threads. Bolts are generally made slightly smaller than their nominal diameter for ease of installation. Here we have a 3/8 inch bolt, and as you can see, it measures .370”. In theory this bolt would measure .375” there is a difference of .005, about the thickness of a hair.

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Dewalt Battery Recycled

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By:  HumeMan

After reading an article in last months Back Home Magazine about re-using dead drill batteries, I decided to try it for myself.  Cordless drills are the great, but if you are unable to recharge them due to a loss of power or you are too far from an electrical outlet, you’re out of luck.

Taking a junk battery that no longer works, I’ve given it a cord, perfect for attaching to your 4wheeler or car battery.  This battery no longer works.  It’s worn out and can’t hold a charge.

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How to Change Your Car’s Oil at Home – DIY and Save $

oil

By Jon Martinez:

Changing your own oil is a good way to save money over the quickie lube places, and it is fast becoming a lost skill.

Fortunately, doing an oil change is not rocket science. I change my own oil at home and I’d like to share a couple of tips that have helped me to make this process easier and less messy.

Here is what you need to get started:

  • Motor Oil. I use 4 qts for my Toyota Corolla. It costs $20.42 for 12 qts at Sam’s Club, which comes out to $6.81 for each oil change
  • Oil Filter $4.39 at Advance Auto Parts
  • Filter Wrench I use the kind that fits onto a ratchet wrench. Get the right size to match your filter. You can also get a dedicated oil filter wrench at the auto parts store
  • Funnel For filling engine with new oil
  • Crescent Wrench or Ratchet set For removing the oil pan drain plug
  • Oil catch pan with spout For getting rid of the old oil
  • Empty plastic bottles With wide mouth for taking old oil to be recycled. I use old kitty litter bottles, but you can use any bottle or container you like.
  • Rag For wiping up spills
  • Ramps or Jack For lifting the car. I use plastic ramps, a lot of people prefer metal. Your call.
  • Jackstands or cinder blocks For safety- keep the car from falling on you. I should really use these, but I haven’t yet…
  • Large piece of Cardboard for protecting your driveway (optional)
  • Rubber Gloves for keeping oil off of your hands (optional)

After all of the one time purchases on this list, it costs me about $11 for each oil change. Cheaper than the $20 or $30 of the quick lube joint. And I don’t have to deal with pushy salesmen trying to upsell me air filters.

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